TFC Maintenance Specialist (Furnaces)

PURPOSE OF THE JOB:

To continuously improve the Asset Capability Assurance process in a safe manner, through Root Cause Failure Analysis on high frequency and high-cost breakdowns and analysing maintenance performance.

BUSINESS PROCESSES:  

• Review task lists
• Develop maintenance plans (frequencies and maintainable items)
• Initiate and conduct maintenance plan reviews
• Analyse Pareto and correlation data; report the top five chronic losses
• Interview production staff and artisans about recurring trips
• Arrange RCFA investigations and facilitate problem-solving sessions
• Evaluate alternatives and recommend the best solution based on:
  
  • HSEC impact
  • Cost-risk-benefit analysis of key equipment parameters
  • Organisational cost-benefit
• Recommend solutions through change management
• Record RCA actions
• Monitor recurring failures after RCA implementation until close-out
• Track condition-monitoring results
• Analyse equipment failure history
• Log equipment problems for action
• Develop clear problem statements and RCA business cases
• Share company-wide similarities and lessons via intranet sites and SAP history
• Promote maintenance and technology developments
• Develop, maintain and enforce maintenance standards and specifications
• Apply the latest NDT and condition-monitoring techniques
• Advise on designing reliable, maintainable equipment
• Sustain FLAC improvements
• Develop detailed scopes of work
• Maintain the scope-of-work database (specifications, quality plans and witness points)

SAFETY, HEALTH, ENVIRONMENT, RISK, QUALITY AND COMMUNITY:

• Manage SHEQ compliance within the Section through effective use of the Toolbox
• Utilise the Information Management System (IMS) to initiate, investigate and report SHEQ status

MINIMUM QUALIFICATION AND EXPERIENCE:

• B.Eng./BSc. (Eng.) Degree or National (NQF 6) Diploma in Mechanical Engineering
• 4 Years relevant experience in Furnaces
• Knowledge of MS Office will be advantageous
• Knowledge of the SAP Planned Maintenance System
• Experience in RCFA, maintenance planning, condition monitoring, equipment analysis and SAP PM is advantageous.
• Supervisor training certificate advantageous

BEHAVIOURAL COMPETENCIES   

• Safety Leadership
• Innovation
• Leadership
• Planning, Organising & Control
• Results Orientation
• Problem Solving & Decision Making
• Aligning Performance for Success
• Communication
• Change Leadership
• Building Strong Teams
• Business Acumen