ROLE IMPACT
- To provide advanced technical support to the emulsion production operations across the Losberg region, ensuring optimal plant performance, product consistency, and technical compliance.
KEY RESPONSIBILITIES
Technical Problem Solving & Support
- Provide expert-level technical support to Innopak, Innovex, and Emulsifier plants.
- Lead root cause analysis for critical process deviations and equipment-related issues.
- Support shift teams and plant managers in resolving complex operational problems.
Process Optimisation & Standardisation
- Identify and implement opportunities for efficiency improvement, waste reduction, and throughput optimisation.
- Standardise process parameters and operating procedures across all emulsion sites.
- Monitor, analyse, and report on process performance indicators.
Formulation Integrity & Governance
- Ensure formulation control processes are adhered to and documented.
- Coordinate implementation of new formulations and modifications across sites.
- Collaborate with R&D and product management on product performance feedback and improvements.
Project Execution Support
- Provide technical input during project scoping, design, commissioning, and handover phases.
- Ensure technical alignment with safety and environmental standards (e.g., PSCE, MOC).
- Validate and oversee trials related to process modifications and new equipment.
Compliance & Process Safety
- Contribute to the identification, validation, and maintenance of Process Safety Critical Equipment (PSCE).
- Support the execution of HAZOPs, baseline risk assessments, and safety audits.
- Ensure compliance with internal standards, industry codes, and regulatory requirements.
Training & Capability Development
- Mentor junior engineers, process controllers, and team leaders in technical competencies.
- Facilitate technical workshops, onboarding sessions, and process troubleshooting clinics.
- Support succession planning by documenting and transferring critical technical knowledge.
International Technical Support
- Support international emulsion plants through remote assistance and site visits.
- Free up Plant Managers for international assistance.
Documentation & Reporting
- Maintain accurate and up-to-date records of technical interventions, formulation changes, and audits.
- Prepare detailed technical reports and presentations for senior management and cross-functional teams.
- Support the upkeep of site dossiers in alignment with BME's production framework and governance requirements
MINIMUM REQUIREMENTS
Qualifications
- B.Eng. in Chemical engineering or equivalent
- Project Management
- Six-sigma certification.
- Process Safety qualification.
Experience
- 3 years demonstrated experience in emulsion manufacturing, explosives or chemical production environment
- Proven experience with project implementation, formulation governance, and plant support
- 3 year's working experience in a chemical plant environment (Advantageous)
Key Competencies
- Deep understanding of emulsion manufacturing processes
- Process safety, PSCE, and formulation integrity
- Statistical process control and root cause analysis
- Ability to influence without authority
- Stakeholder engagement and cross-functional collaboration
- Coaching and capability development
- High analytical ability
- Practical, structured approach to operational challenges
- Fast response to plant failures and technical issues
- Strong written and verbal communication
- Able to communicate complex technical matters to non-technical stakeholders
- Excellent reporting and presentation skills